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PRODUCTION

MES: Predictive Analytics & Artificial Intelligence (AI)

Anticipate the future and increase production performance!
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PREDICTIVE ANALYSIS & AI MODULE

You are always prepared for what is coming!

The Predictive Analysis & AI (Artificial Intelligence) module, available in MES, enables detailed data analysis to issue the most accurate estimates and outline the most appropriate courses of action for the business.

Thanks to artificial intelligence capabilities, large volumes of data are filtered and analyzed in a very short time to generate predictive models. Thus, you can identify in real time anomalies that may occur and solve them before they negatively impact the business, you can anticipate the lifespan of machines and equipment, analyze and forecast production demands, etc.

40 %

increase of quality

28 %

reduction of defects

COMPLEX FUNCTIONALITIES

What does the Predictive Analysis & AI Module offer you?

With this module, you have at your fingertips the latest methods of data management and analysis, which help you have a proactive and predictive approach within the company. The system includes functionalities based on Artificial Intelligence (AI), Deep Learning and Artificial Neural Networks (ANN). These make it possible to effectively prevent potential problems at workstations and ensure quality.

Big Data, AI and ANN

Thanks to Artificial Intelligence capabilities, deep learning architecture and the use of interconnected neural units, the system makes it possible to easily manage and process very large volumes of data, which are collected and stored in the MES system.

Conditional Predictive Monitoring

The production management system performs predictive monitoring of the conditions of a machine/asset. Therefore, with the help of the Predictive Analysis & AI module, its future values can be predicted and alarms can be issued for possible deviations.

Predictive Maintenance

The module analyzes data to ensure predictive maintenance on a machine/asset. More precisely, this function allows to anticipate situations in which a machine will stop, function abnormally or fail, making it possible to prevent and quickly resolve these issues.

Predictive Quality

With this functionality, MES can predict future values of quality test results. This way, potential non-conformities can be anticipated and real-time measures can be taken to prevent defects, reducing production scrap and material losses.

BENEFITS

Quickly analyze a huge volume of data and make essential predictions for production

The module allows for the rapid analysis of huge volumes of data, providing essential predictions that contribute to the smooth running of production. The system ensures the continuity of operations and allows the identification and resolution of problems before they affect the workflow. In addition, the module helps you:
  • Correctly estimate future demands and adjust production precisely
  • Predict critical situations such as equipment failures, scrap, blockages
  • Identify new business growth opportunities
  • Make correct decisions based on the most accurate predictions
  • Interconnect production flows and apply changes in real time
  • Perform more efficient risk management
  • Ensure the quality of goods and increase the lifespan of assets / equipment
  • Have full control over production processes and the resulting goods
  • Increase profitability and reduce financial risks
"The MES software allowed us to obtain detailed information not only about the product, but also about the users and equipment involved in the process. This significantly improved our reaction times, facilitating a more efficient and prompt management of all aspects of production."
Lactate Torockoi logo solutii software romania
Marius Chiorean
Sales Director

CUSTOM DASHBOARDS

What information do customizable dashboards display?

Through the information displayed in the dashboards within the Predictive Analytics & AI Module, you can effectively monitor and supervise production. This allows you to act in real time to make adjustments where the situation requires.

MACHINE DASHBOARD

Displays real-time production on machines (activity in progress, current speed, quantity produced, quantity remaining, time remaining, etc.)

OPERATOR DASHBOARD

Displays real-time information about operators (such as tasks in progress and production)
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OEE DASHBOARD

Displays the main reasons for equipment failures, OEE and a top of losses (for the current month, the previous month, for a predefined time interval, etc.)

WORK ORDERS DASHBOARD

Displays real-time information on production progress, scrap with reasons, used batches and products

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MES – Predictive Analytics & Artificial Intelligence (AI)