PRODUCTION
MES Software
MES SYSTEM
Proactively manage all production flows
The MES solution optimizes production processes by automating tasks, reducing errors and improving overall efficiency. The system allows for better resource utilization, minimizes downtime and increases productivity by providing real-time information about equipment, materials and labor.
Designed and developed with the latest software technologies, the solution improves quality control through monitoring and analysis. This allows for immediate detection of deviations from quality standards and ensures regulatory compliance.
40 %
increase in production quality32 %
reduction of manufacturing timesADVANTAGES OF MES SOLUTION
Choose a modern and scalable MES software solution to optimize your production activities
The MES (Manufacturing Execution System) solution gives you full control and visibility over all factory operations, from order placement to final product delivery. Successfully used by numerous companies in various industries, the system optimizes workflows, ensures complete production traceability and facilitates rapid decision-making based on real-time data.
CONNECTION
MONITORING
ANALYSIS
FORECAST
WHAT CUSTOMERS SAY
De Coltesti (Torockoi) lowered times dedicated to order preparing by 40%
“The MES solution has helped us to simplify things a lot, eliminate paper from all production processes and reduce costs. Including the sales process, preparation and sending of products to the customer, involves considerably shorter times, and the risk of quantity or batch errors has been eliminated.”
MANUFACTURING EXECUTION SYSTEM
MES - The Core of Industrial Performance
The MES solution occupies a strategic position between the ERP system and the Scada / PLC (Supervisory Control and Data Acquisition / Programmable Logic Controller) platform. It functions as an essential bridge between the management and execution levels, facilitating efficient communication with all resources available in the factory.
MES MODULES
The complete production management system
MES is a software platform for tracking, controlling production and maintaining equipment. With a modular structure, it allows you to choose exactly the components you need, ensuring a customized solution for your operations. As your factory evolves and new needs arise, you can easily expand the capabilities of your production management system.
- Production
- Materials
- Maintenance
- Quality
- Energy
- Definition and management of production data
- Electronic transmission of documents / tasks
- Sending and collecting production data
- Real-time monitoring of production / process / equipment information
- Data monitoring and analysis, including historical data
- Dashboards and OEE analysis
- Automatic material identification
- Warehouse / location / batch management
- Receipt Delivery of goods
- Material picking management
- Material handling
- Kanban interface with automated warehouses
- Predictive maintenance
- Fault maintenance
- Autonomous maintenance
- Predictive maintenance
- Consumption of spare parts/materials
- MTBF, MTTF, MTD, MTTR, MTTW maintenance performance analysis
- Definition of essential information in determining production quality (test plans, measuring instruments, tolerance level, etc.)
- Definition of quality tests on raw materials, semi-finished products and finished products
- Management of tests according to variables and/or their attributes
- Generation and management of test orders
- Monitoring the status of batch / serial numbers
- Identification and management of test results
- Management of energy resources and consuming elements
- Correlations between energy variables and main processes
- Optimization of energy resources
- Analysis of energy consumption and costs
- Tracking KPIs on energy gains and losses
- Support for sustainability reports
PREMIUM MODULES MES
Premium modules of the MES solution for Production Management
To expand the capabilities of the production system, you can implement three additional modules of the MES software system. These modules add advanced functionalities for managing the entire production cycle, improving the efficiency and control of operations.
TRACEABILITY
• Upstream and downstream traceability
• Tracking and monitoring batch/serial numbers
• Genealogy of batch/serial numbers
• Automatic identification of batch/serial numbers
DEVICE CONNECTION
• Automatic data collection from devices
• Automatic data transmission to devices
• Real-time monitoring of equipment
• Real-time reporting
PREDICTIVE ANALYSIS and AI
• Predictive reconditioned monitoring
• Predictive maintenance of equipment in the factory
• Predictive quality in production
• Dashboard for data visualization
• Notification and warning / alert system
RESULTS
What results do you get with MES?
75 %
reduction of documentprocessing time
28 %
reduction ofmanufacturing defects
90 %
reduction of timededicated to data entry
MES BENEFITS
Get complete traceability in the factory, from raw materials to the final product
The system provides you with real-time information from the factory, detailing WHO is doing what, WHAT is doing it, WHERE is doing it. This essential data allows you to maintain control over your production operations, ensuring transparency and efficiency at every stage of the process. By using the MES solution, you will obtain numerous benefits, including:
Real-time
Increased efficiency
Improved product
Complete product
Improved decision-making
Simplified production
Efficient inventory
Regulatory compliance
Increased visibility
Facilitating continuous
WHAT CUSTOMERS SAY
FLEXIBIL - manufacturer of anti-vibration systems
“MES is an open solution that lends itself easily to integration with the various systems and components within the company, being a basis for Industry 4.0, the one in which all elements communicate with each other and synchronize with each other. Using MES, we assimilate the various new products into production much faster. We can reuse production cycles from old products, we can create combinations between products, molds and devices or work centers, we can copy production cycles from existing products.”
Isopan Est LP MES
Linda Ecotil LP MES
Alka
PILLARS OF THE SMART DIGITAL FACTORY
Achieve production performance with a suite of integrated systems
The modernization of the production process begins with the design phase and progresses through all stages until the product is launched on the market, continuing with data reuse and further product development.
Within this framework, ERP and MES systems automate relevant maintenance processes, while the PLM solution for product lifecycle management completes the set of software systems for production through innovation.
The interconnection of the three systems allows you to address today’s challenges by creating high-quality products and mass customizations, all delivered in a shorter time frame and at reduced costs.
