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PRODUCTION

MES: Equipment Connection

Software solution for automating production lines and connecting devices in the manufacturing process
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MODULE CONNECTING MACHINES IN THE FACTORY

Advanced capabilities for writing and reading data in MES

The Traceability & Product Genealogy module, available in the MES software solution, enables the identification of product batches and their relationship with batches of raw materials, packaging, or other materials directly linked to finished products.

Based on batch numbers, the system identifies the entire product route, also providing relevant data such as the raw materials used in their production, supplier information, and more. In addition:

75 %

reduction in document operation time

90 %

reduction in data entry time

PROCESS AUTOMATION

How does the program for connecting devices and equipment work in the factory production process?

The MES system manages the processes of transforming materials into raw materials, semi-finished products and then into finished products. The program for connecting equipment to automated production lines within the MES software system can be integrated with any solution for enterprise resource planning (ERP) or allows the definition of information directly in the application.

1

EQUIPMENT CONNECTION

Production equipment is connected directly through the Device Connection Module.
2

DATA
COLLECTION

The production automation software collects data from sensors installed on the production line.
3

DATA
TRANSFER

The program for connecting equipment and devices transfers the data into the MES for processing.
4

DATA
TRANSMISSION

Sends data to devices and equipment from the production lines whenever necessary.

KEY FUNCTIONALITIES

Automates data flow in production

The system for automated production lines facilitates connection and communication with all available resources, ensuring the factory operates at the highest level of efficiency. Among the core functionalities of the MES Equipment Connectivity Module are:
  • Managing protocols and communication logic in the production process
  • Automatic collection of information from various devices (machines/equipment, production lines, instruments, measuring tools, etc.)
  • Automatic transmission of data to devices/machines on the production line
  • Monitoring and visualization of machine-related data in real time
  • Report generation in real time and visualization of these in dashboards
“The MES solution has helped us greatly simplify things, eliminate paperwork from all production processes, and reduce costs. Even the process of sales, preparing and shipping products to customers involves considerably less time, and the risk of quantity or batch errors has been eliminated.”
Lactate Torockoi logo solutii software romania
Marius Chiorean
Sales Director – De Coltesti (Torockoi)

BENEFITS OF THE MES EQUIPMENT CONNECTION MODULE

Strategic business decisions through access to real-time data

The module facilitates the efficient collection and rapid storage of essential data from various devices in the factory. Critical information is transmitted in real time to the machines, ensuring fast and accurate communication within the production line, offering:

RAPID MANAGEMENT

of maintenance and repairs of machines in the factory

INCREASED VISIBILITY

over production processes

AUTOMATIC SENDING

of alerts and notifications directly to workstations

QUALITY ASSURANCE

and compliance with production standards

INTERVENTION

and immediate resolution of various critical situations

PERMANENT ACCESS

to the history of collected data and improved communication

GENERATION

of performance reports for
quality control

DETECTING DEVIATIONS

in production and operations management

RAPID COLLECTION AND STORAGE

of data from devices in the production process

AUTOMATED PRODUCTION LINES

Communication protocols

The MES system manages and supports different technologies, is multilingual and covers standard communication protocols to make it possible to connect the solution with any type of device in the factory.

Supported protocols:

  • Opc Da (Classic)
  • Opc Ua
  • MQTT
  • MTConnect
  • Euromap63
  • GPIO (Android/Linux)
  • Opc DB
  • SQL
  • Broker Message
  • Viox – XML
  • Configurare TCP/IP drivere

Native device drivers:

  • Fanuc
  • Siemens S7

Supported protocols:

  • Rest – XML
  • Rest – Json

WHAT CUSTOMERS SAY

Flexibil, the manufacturer of anti-vibration components and systems, has automated its factory processes and achieved major benefits

flexibil logo client senior software implementare aps si mes

Using MES, we assimilate the various new products into production much faster. We can reuse production cycles from old products, we can create combinations between products, molds and devices or work centers, we can copy production cycles from existing products.

Nicolae Borota, Technical Director – Flexibil

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SEE THE FULL CASE STUDY!

ELIMINATING WASTE IN PRODUCTION

Fewer defects and improved execution times

The MES system for production and operations management makes it possible to unify and connect resources, so that you can record the desired performances in a shorter time and at the lowest possible costs. Thanks to the integration of the solution and the modules of the production automation software program, you can obtain:

  • Reduction of scrap generated in the production process
  • Improvement of execution times and increase of operational efficiency
  • Unification and connection of all resources in the factory
  • Reduction of interruptions in the production flow
  • Obtaining the desired performances in a shorter time and with optimized costs
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Equipment Connection