PRODUCTION

MES: Energy Management

Advanced solution for optimizing energy resources, consumption forecasts and cost reduction

ENERGY MANAGEMENT MODULE

Monitor energy consumption and control energy costs

The Energy Management Module within the MES software solution provides you with the necessary tools to efficiently manage your factory’s energy consumption, ensuring that production activities are carried out in accordance with the requirements of the ISO 50001 standard.

The module aims to reduce energy consumption and increase the efficiency of machines, equipment and production lines, by collecting and analyzing relevant data from the factory in real time. The system responds to the needs and sustainability requirements of the market, based on IoT, Artificial Intelligence, Machine Learning and Big Data technologies.

40 %

increase in quality

28 %

reduction in defects

REDUCED ENERGY COSTS

How do you reduce factory energy consumption with the MES Energy Management Module?

The Energy Management Module of the MES software solution gives you real-time visibility and accurate analytics targeting factory energy use as a significant factor in production costs. By collecting and analyzing factory data, you can identify new opportunities to optimize your business.

1

Identify losses

MES automatically takes data from the production unit, including energy consumption, by interconnecting the solution with machines, equipment and production lines. The system transmits standard energy consumption parameters to the machines and notifies users via email or on-screen alerts in case of exceedances. With the MES solution you detect consumption values from machines, installations and production lines, facilitating the identification of losses and areas with potential savings.
2

Know your energy needs

Analysis of energy consumption, together with data on factory processes, collected in real time, allows for the precise allocation of production costs. This is achieved by monitoring the amount of energy consumed by installations, stations or work centers, production lines or a single machine. In addition, the amount of energy consumed for processing or making a finished product is taken into account, as well as the amount consumed each day per shift or hour.
3

Increase energy efficiency

The timely identification of inefficiencies allows the adoption of strategies to optimize processes or production facilities to reduce losses and costs. Through adequate screening and careful profiling of consumption data, correlated with the analysis of information on production efficiency, the calculation for energy OEE can be easily performed, assessing whether ideal consumption thresholds are exceeded or if low energy efficiency is recorded.

KEY FEATURES

Manage energy resources sustainably

With the advanced energy management system, you can monitor energy consumption and CO2 emissions, ensuring compliance with environmental standards and regulations. The MES system offers essential features in managing energy costs, including:
“The MES solution has helped us to simplify things a lot, eliminate paper from all production processes and reduce costs. Including the sales process, preparation and sending of products to the customer, it involves considerably shorter times, and the risk of quantity or batch errors has been eliminated.”
Lactate Torockoi logo solutii software romania
Marius Chiorean
Sales Director - De Coltesti (Torockoi)

ADVANTAGES AND BENEFITS

Increase energy efficiency and reduce operational costs in the factory

MES allows you to constantly monitor the energy consumption associated with the production process and provides you with all the information necessary to implement effective measures to reduce energy consumption and related costs. In addition, the Energy Management module offers you multiple advantages and benefits, such as:

Real-time access

to accurate information about energy consumption associated with the production process

Easy tracking

of consumption for each machine, plant and equipment in the factory

Increasing profitability

by reducing energy consumption and, implicitly, production costs

Discovering new methods

for carrying out production operations with the lowest possible energy consumption

Rapid identification

of high energy-consuming sources and areas with potential for improvement

Possibility to test

multiple scenarios and prioritize equipment and plants with low energy consumption

Incorporating energy

consumption into budget values

Avoiding unscheduled

shutdowns and reducing downtime

Reducing the CO2

footprint and complying with the ISO 50001 standard

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Energy Management System